Permanent Magnet Technology

Permanent magnet assembly solutions

Thanks to its long experience in the automotive sector, IMA AUTOMATION stands as reliable partner for the designing and manufacturing of permanent magnet rotors assembly line, ensuring high performances and custom configurations.

The assembly of these rotors requires maximum accuracy, guaranteed by an excellent control of each phase of the process.

Magnet assembly

The assembly capabilities of IMA AUTOMATION allow a high flexibility of the stations. The modular stations can be integrated to meet specific customer requirements in terms of production capacity. Our skill is the capacity to handle all kinds of magnetic materials, with different forms and geometries:

  • Ring Magnet
  • Block Magnet
  • Arc/slice Magnet

Magnets are removed from trays in groups by a robot placed to the insert station. They are inserted to the Substack automatically ensuring high speed of the magnet loading.

With the development of a Technological Laboratory and testing Area, dedicated to the research on innovative materials, technologies and production optimization processes, IMA AUTOMATION is able to design turnkey solutions to fixing magnets, like:

  • Bonding
  • Mechanical assembly
  • Injection moulding plastic
  • Self-locking wedges
  • Carbon bandage

Shaft placing

One of the key component for the electric powertrain is the rotor shaft. It guarantees the precision and stability of the entire electric motor. IMA AUTOMATION is able to develop fully automatic flexible modular solutions. The complete process consists of one work cell with a robot able to manage the shaft into all the process steps of picking, handling and positioning.

The shaft placing process could be managed by customs requirements, based on many different technologies:

  • Interference fit assembly
  • Frozen shaft assembly
  • Heat treatment process

The quality of the shaft assembly is checked during the process with the use of sensors and laser testers.

Substack, balancing & other process

Based on customer request and production specification, IMA AUTOMATION proposes dedicated and customized process solutions. They are completely integrated into the assembly line, ensuring high performances and specific configurations.

Permanent Magnet Technology

Permanent magnet assembly solutions

Thanks to its long experience in the automotive sector, IMA AUTOMATION stands as reliable partner for the designing and manufacturing of permanent magnet rotors assembly line, ensuring high performances and custom configurations.

The assembly of these rotors requires maximum accuracy, guaranteed by an excellent control of each phase of the process.

Magnet assembly

The assembly capabilities of IMA AUTOMATION allow a high flexibility of the stations. The modular stations can be integrated to meet specific customer requirements in terms of production capacity. Our skill is the capacity to handle all kinds of magnetic materials, with different forms and geometries:

  • Ring Magnet
  • Block Magnet
  • Arc/slice Magnet

Magnets are removed from trays in groups by a robot placed to the insert station. They are inserted to the Substack automatically ensuring high speed of the magnet loading.

With the development of a Technological Laboratory and testing Area, dedicated to the research on innovative materials, technologies and production optimization processes, IMA AUTOMATION is able to design turnkey solutions to fixing magnets, like:

  • Bonding
  • Mechanical assembly
  • Injection moulding plastic
  • Self-locking wedges
  • Carbon bandage

Shaft placing

One of the key component for the electric powertrain is the rotor shaft. It guarantees the precision and stability of the entire electric motor. IMA AUTOMATION is able to develop fully automatic flexible modular solutions. The complete process consists of one work cell with a robot able to manage the shaft into all the process steps of picking, handling and positioning. The shaft placing process could be managed by customs requirements, based on many different technologies:

  • Interference fit assembly
  • Frozen shaft assembly
  • Heat treatment process

The quality of the shaft assembly is checked during the process with the use of sensors and laser testers.

Substack, balancing & other process

Based on customer request and production specification, IMA AUTOMATION proposes dedicated and customized process solutions. They are completely integrated into the assembly line, ensuring high performances and specific configurations.

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